KUNJU Machine-Disposable Medical Product & Industrial Sewing Machine Producer.
JYT-B100 Hot Melt Adhesive Coating Machine For Medical Tape & Zinc Oxide Adhesive Plaster Tapes
Application：
Medical Tape Hot Melt Adhesive Coating machine is mainly used in the production of medical accessories, medical dressing tape, band-aid tape, muscle patch, medical rubber ointment. PE medical breathable tape. PE medical breathable tape. PE medical breathable tape. Silk tape and other medical materials.
Main Characteristics：
Main technical parameters：
| Coating mode | slot die coating; silicon rubber roller transfer coating | Unwind device | 2 sets |
| Maximal coating width | 1100mm | Rewind device | 2 sets |
| Coating weight | 15-200gsm | Glue hose length | 3m |
| Machine speed | 50m/min (According to raw material） | Temperature | 230℃ |
| Glue melting speed | 130kg/hour (EVA:3000cps 165℃) | Machine power | about 42kw |
| Evenness degree | 20-50g/m ≦±0.003mm | Electrical power | 380V ±15% 50Hz |
| All roller length | 1200mm | Overall dimension | 4200mm(L) 2600mm(W) 1600mm(H) |
| Max. Dia. of rewind | 600mm | Weight | 6 tons |
| Diameter of first unwind | 1000mm | Glue type | PSA |
| Diameter of second unwind | 700mm | Both speed of main machine and quantity of glue feeding are automatic synchronous tracking or manual control. | |
Introduction：
1. The first unwind device is jointed of square steel, channel steel and iron board
2. Main frame using 25mm steel plate and support by steel pipe.
3. Transmission cover using 1.5 mm steel plate
4. It is mainly splicing and connected by rod and wall. Wallboard made by the CNC gantry boring and milling center, then by a large steel rod mosaic composed, attractive appearance, full of steel, high-precision mechanical support frame.
Unwind device ( two sets)：
1. Single station unwind mechanism, 2 sets
2. The first unwinding device adopt 100N•M magnetism brakes
3. The pneumatic expanding shaft of unwinder 3″ (the core diameter: 76mm)
4. The first unwinder adopts automatic edge correction;upload & download the material automatically, automatic constant tension control system (KRD, China)
5. The second unwinder adopts manual constant tension control system (KRD, China), upload & download the material by manual,install on the host rack.
Rewind device ( two sets):
1. Single station rewind mechanism,2 sets
2. The rewind tension adopts two sets of 100 N.M magnetism clutch
3. The pneumatic expanding shaft of unwinder 3″, the core diameter of paper tube is 76mm
4. The length of rewind can be controlled manually or automatically
Glue hose:
1. Material: Teflon tube (imported tube core)
2. Inner diameter: 16mm
3. Length: 3000mm
4 .Maximal pressure: 60kg/cm2
5. Maximal temperature: 230℃
6. Heating power: about 1200w
7. Minimum bending radius: 20cm
Coating compound parts:
1. Material of coating head: High temperature wear-resistant alloy coating head, reasonable internal flow channel design, diversion delicate, uniform, runner polished. with multi-zone temperature control and regulation functions independently, according to necessity, individually adjustable high-precision local temperature, and a PID control function
2. Coating head pneumatic cylinder drive, which means robust design, high stability, easy substrate through, compact design, with the left, right, front and rear adjustment device under, can be quickly adjusted.
3. Power of coating head: About 8KW
4. Coating roller: ￠215mm silica gel roller with two rotatable tie-in, all rollers through dynamic balancing correction treatment
5. Transfer roller: ￠215mm silicone roller, equipped with 2 rotary joints, one in and one out for water cooling, after dynamic balance correction.
6. Compound roller:￠215mm steel roller plated chrome two rotatable tie-in, all rollers through dynamic balancing correction treatment.
7. Compound pressure roller:￠215mm silica gel roller two rotatable tie-in, all rollers through dynamic balancing correction treatment.
8. Cooling roller:￠215mm steel roller plated chrome with two rotatable tie-in, all rollers through dynamic balancing correction treatment.
9. Drive roller:￠80mm aluminum guide rollers, several pieces, anodizing, curve roller ￠100mm one piece.
10. Coating roller bearing: NSK, Japan
11.Cooling roller surface and some necessary guiding roller surface need advanced plasma anti-sticking treatment.
Hot melt tank:
1. Tank shell is jointed by square steel, channel steel and 2.0 mm steel board
2. Hot melt is founded of aluminum alloy, three layers construction, the inner layer through permeable Teflon surface treatment (DuPont, America). About 15um, greatly reducing the carbonization phenomenon.
3. Adopt built-in molten heater
4. Glue pump adopts metric gear pump that can bear high temperature
5. Collocate exactitude filter (Double filtration)
6. Glue feeding pump adopts gear pump geared motor driving, frequency conversion to adjust speed
7. Temperature adopts PID controller. The three layers are controlled independently
8. High temperature is 230℃
9. Heating power is about 25kw
10. Capacity is 200KG
11. Glue pump speed is 130KG / H
Gas controller:
1. Coating head cylinder: ￠100mm, 2sets AirTAC
2. Coating pressure roller cylinder: ￠100mm, 2sets AirTAC
3. Transfer roller cylinder:￠80mm,2 sets AirTAC
4. Other pneumatic component: pressure regulating valve, manual valve
5. Φ8mm Main pipe (PU) throughout the whole machine
6. Air source pressure: 4-7kg/square meter
7. The device do not contains air compressors
Driving parts:
1. Main electric power: 3.7kw, 1set, made in China Shanghai Kuayue
2. Glue pump motor: 2.2kw, 1set, made in Shanghai Kuayue
3. Motor for coating roller: 1.5kw, Shanghai Kuayue
4. Glue tank adopts gear pump electric-motion device
5. Mainframe adopts isochronous cincture, chain and gear to drive
Electric parts (In line with EU CE safety clause):
1. Mainframe transducer: 3.7kw 1pcs Inovance, China famous brand
2. Transducer of glue tank: 2.2kw 1pcs Inovance, China famous brand
3. Transducer of coating roller: 1.5kw 1pcs Inovance, China famous brand
4. Temperature controller:PID control system(digital display function)several pcs Omron Japan
5. Knob switch: several pcs Schneider
6. Heater (coating heads): 400W
7. Each key position has an emergency stop switch, start switch, change speed switch, warning switch, so that the operator safety and convenience etc.
8 Lines, terminals marked a clear sign, external connection configuration Aviation quick plug for easy removal and maintenance.
Slot die coating can make below your products:
Silicon rubber transfer coating can make below your products:
Aniox roller transfer coating can make below products:
Characteristic: (Oil heater)
1.Maximum use temperature of 200. Degree. C.
2.Microcomputer touch type, easy to operate
3.Boot automatic exhaust function
4.Oil temperature display of outlet and inlet
5.Stainless steel pipe, reducing pipe resistance and rust scale
6.Failure display, do not need professionals maintenance
Safety protection system:
1.The total power supply current no fuse breaker
2.Motor reverse protection and indicator light
3.Overheat protection and indicator light
4.Circulation pump overload protection and indicator lamp
5.Abnormal warning indicator light system
6.Abnormal warning buzzer
7.Heat preservation and heat insulation treatment
8.Oil return temperature display meter
9.Power under phase protection
| Control range | ℃ | 200℃ | Max. Pump flow | L/MIN | 190 |
| Temp. control accuracy | PID±1℃ | Max. Pump pressure | KG/CM2 | 2.2 | |
| Power | AC3∮380V 50HZ 3P+E（5M） | Expansion tank capacity | 35 | ||
| Heat transfer medium | HEAT TRANSFER FLUID | Cooling water pipe | INCH | 1/2 | |
| Cooling method | INDIRECT COOLING | Circulation oil pipe | INCH | 3/8＊4 | |
| Heating capacity | KW | 30 | LxWxH | MM | 1100＊420＊1100 |
| Heating capacity | KW | 15 | Weight | KG | 110 |
| Pump power | HP | 2.2 | Alert function | Phase loss/oil shortage/overtemperature/overload/reverse rotation | |
Unit characteristics: (Chiller 10P)
1.Cooling temperature: 5 to 35 ℃.
2.Imported brand compressor, low noise, high energy efficiency, long life
3.Fin condenser, heat transfer effect is good, fast heat dissipation.
4.Stainless steel heat preservation water tank
5.R407 or R22 environmental refrigerant.
Product features:
1.Air - cooled industrial water cooling machine imported from Europe and the United States imports of high quality and new design of the pump and the pump, Strong freezing, Electricity saving and durable
2.The machine is equipped with a current overload protection, high and low pressure and electronic time delay safety device, when a fault occurs, alarm and display failure cause
3.Equipped with precision electronic temperature controller, can accurately control the water temperature
4.Automatic temperature controller operation, can accurately control the mold temperature, accelerate the formation of product, shorten the production time, improve quality
5.An excellent design, the water in the evaporator with many twists and turns, the evaporator cooling capacity was completely removed.
6.The outer rotor fan Fin condenser, large air volume, good cooling effect
With the open type stainless steel water tank, clean and repair convenient and quick
Add: 1209E4, International Chamber of Commerce Center, 168 Fuhua 3rd Road, Fu'an Community, Futian Street, Futian District, Shenzhen, China